Online Load Measuring System
Specifications
| Feature | Description |
|---|---|
| Model | On Board Over Controller (OBLC) |
| CPU | High Speed 16-bit CPU |
| Memory | 3000 trips data storage |
| Report | USB Port for thumb drive |
| Display | 2x16 character LCD alphanumeric display |
| Input | Deformation Sensors CAN Output |
| Communication | RS232, CAN Bus for Interface to LED Lights / GPRS |
| Keypad | User friendly, 4 keys provided |
| Operating Voltage | 24V DC / 0.5A (12-36 VDC) |
| Accuracy | ±5% to 8% Full Scale Cap. of Dumper/Tipper |
| Resolution | 100 kg |
| Target Load | User Settable for Overload Alarm |
| Operating Temperature | -25°C to +70°C |
| Storage Temperature | -40°C to +70°C |
| Mounting Type (Indicator) | DIN Mount / Table top (189x60x50 mm) |
System Overview
The Onboard Overload Controller System measures the weight while loading material in the Tipper or Dumper Bucket. The load capturing accuracy depends on the loading angle of the truck. Normally, the accuracy of the load will vary between ±5% to 8% of full-scale bucket capacity. Accuracy will be better if the truck always carries a load above 70% of capacity.
Key Components
- Dashboard Display
- Typical Load Stored Report
- Deformation Sensors
- On Board Load Controller
Typical Load Stored Report
| Date | Time | Total Weight (T) |
|---|---|---|
| 08-10-2022 | 16:05 | 34.8 |
| 08-10-2022 | 16:18 | 37.9 |
| 09-10-2022 | 12:56 | 39.8 |
| 09-10-2022 | 13:25 | 39.2 |
| 09-10-2022 | 15:14 | 28.7 |
| 09-10-2022 | 15:56 | 27.5 |
| 09-10-2022 | 17:03 | 32.2 |
Sensor Information
Deformation Sensors are used for load measurement and accuracy depends on their placement. Sensor usage can vary depending on the vehicle type and application.
Synapsis Techno Instruments – Advanced Online Load Measuring System Solutions
Synapsis Techno Instruments stands at the forefront of precision engineering, delivering high-performance Online Load Measuring System solutions for industries that demand accuracy, reliability, and real-time monitoring. We specialize in developing advanced load measurement technologies designed to optimize operational efficiency, ensure safety compliance, and enhance productivity across industrial sectors.
Comprehensive Online Load Measuring System Technology
We design and manufacture cutting-edge Online Load Measuring System solutions that provide continuous and accurate load monitoring. Our systems are engineered using robust sensors, digital controllers, and high-precision load cells that deliver consistent performance in demanding environments.
Our load monitoring solutions offer:
- Real-time load tracking
- High-accuracy strain gauge technology
- Digital display and data logging
- Remote monitoring capabilities
- Industrial-grade durability
We ensure that every system is calibrated to meet stringent industry standards, delivering dependable results even under heavy operational stress.
Precision Engineering for Industrial Applications
We serve diverse industries where load accuracy directly impacts safety and operational efficiency. Our Online Load Measuring System solutions are widely implemented in:
- Cranes and hoists
- Construction equipment
- Material handling systems
- Industrial automation plants
- Manufacturing facilities
- Shipping and logistics operations
Our systems continuously monitor load variations, ensuring structural safety, preventing overload conditions, and maintaining optimal equipment performance.
Advanced Sensor Technology & Data Integration
At Synapsis Techno Instruments, we integrate advanced microprocessor-based controllers with precision load cells to deliver intelligent load measurement systems. Our systems are equipped with:
- High-sensitivity strain gauge sensors
- Digital signal processing modules
- Overload alarm indicators
- Wireless data transmission options
- Cloud-based monitoring compatibility
We provide seamless integration with PLC systems and industrial automation networks, enabling centralized monitoring and data-driven decision-making.
Durable Design & Rugged Construction
We engineer our Online Load Measuring System units with robust materials that withstand extreme temperatures, vibrations, and harsh environmental conditions. Our equipment features:
- Weather-resistant enclosures
- Corrosion-resistant components
- Heavy-duty mounting assemblies
- IP-rated protection standards
Every system undergoes comprehensive testing to ensure long-term durability and consistent performance.
Customized Load Monitoring Solutions
We understand that industrial applications vary significantly. Therefore, we provide customized Online Load Measuring System configurations tailored to specific operational requirements. Our customization capabilities include:
- Single and multi-channel systems
- Portable and fixed load monitoring units
- Integration with existing automation systems
- Custom load capacity ranges
- Specialized software dashboards
Our engineering team works closely with clients to deliver optimized solutions that enhance operational efficiency and safety compliance.
Accurate Data Logging & Reporting Capabilities
Our systems are designed to provide comprehensive data tracking. The Online Load Measuring System includes advanced logging features that record load trends, peak values, and operational data over time.
Key reporting features include:
- Real-time graphical load visualization
- Historical data storage
- Automated report generation
- Remote access via secure interfaces
We ensure that industries gain complete visibility into their load operations, improving efficiency and minimizing operational risks.
Safety Compliance & Operational Reliability
We prioritize safety in every system we develop. Our Online Load Measuring System is designed to prevent overload conditions and provide immediate alerts to operators.
Our systems help:
- Prevent equipment damage
- Reduce downtime
- Enhance worker safety
- Improve compliance with industrial safety regulations
We implement multiple safety layers including automatic cut-off mechanisms and overload alarms to ensure secure operations.
Installation, Calibration & Technical Support
We provide complete support from system installation to calibration and maintenance. Our technical experts ensure accurate setup and performance optimization.
Our services include:
- On-site installation assistance
- Precision calibration services
- Periodic maintenance checks
- Technical training programs
We remain committed to delivering long-term performance and reliability through comprehensive service support.
Why Choose Synapsis Techno Instruments
We combine innovation, engineering precision, and industry expertise to deliver reliable Online Load Measuring System solutions. Our competitive advantages include:
- Advanced technology integration
- High manufacturing standards
- Customized engineering capabilities
- Robust quality assurance processes
- Strong customer support network
Our commitment to excellence ensures that every system we deliver performs with maximum efficiency and accuracy.
Future-Ready Load Monitoring Solutions
We continuously innovate to align with evolving industrial automation trends. Our Online Load Measuring System solutions are compatible with Industry 4.0 frameworks, IoT integration, and smart monitoring platforms.
We focus on:
- Cloud connectivity
- Predictive maintenance insights
- Remote diagnostics
- Automated system alerts
Our forward-thinking approach ensures that industries stay ahead with intelligent and efficient load monitoring technologies.
Conclusion
Synapsis Techno Instruments delivers advanced, reliable, and precision-driven Online Load Measuring System solutions tailored for modern industrial demands. We combine engineering excellence, cutting-edge technology, and strong service support to provide load monitoring systems that enhance safety, productivity, and operational efficiency. Our commitment to innovation and performance positions us as a trusted partner in industrial load measurement solutions.